Comprehensive Robotics and Automation Course Overview for Mechatronics Masters

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Course Introduction

This master's level course in robotics and automation is designed for mechatronics students to gain both theoretical understanding and practical insights related to industrial robots and automation systems. It focuses on kinematic modeling, programming of industrial robots, programmable logic controllers, and industrial communication systems.

Recommended Study Materials

A curated list of key texts is used including: Modern Robotics by Lynch and Park, Introduction to Robotics by Craig, Elements of Robotics, Industrial Automation and Robotics, and Industrial Communication Systems. These resources cover mechanics, control, industrial automation, and communication protocols like Fieldbus and Profibus.

Course Objectives

  • Understand theoretical and industry-related aspects of robotic manipulators.
  • Master kinematic modeling and programming of industrial robots.
  • Learn basics and applications of programmable logic controllers (PLCs).
  • Explore industrial communication standards to facilitate automation.

Course Structure and Contents

Part 1: Industrial Robots

  • Definitions and fundamentals of robots
  • Types, applications, and configurations of industrial robots
  • Kinematics: forward and inverse kinematics
  • Path planning, trajectory generation, and robot control
  • Grippers, end-effectors, commissioning, calibration, and safety/maintenance practices

Part 2: Industrial Automation

  • Overview of industrial automation concepts
  • Detailed architecture and case studies
  • PLC programming languages and interfacing techniques
  • Visualization, control systems, and system development

Part 3: Industrial Communication

  • Communication protocols: Fieldbus, Profibus, Industrial Ethernet
  • Advantages, limitations, and usage in industrial environments

Key Concepts in Robotics

  • Robot Definition: Programmable machines capable of complex tasks to assist humans (see Comprehensive Guide to Robotics: Uses, Characteristics, and Impact)
  • Mechatronics: Integration of mechanical, electrical, electronics, and control engineering
  • Automation: Application of control systems to replace human labor in industrial processes

Types of Robots

Mobile Robots

Robots capable of locomotion; include wheeled, omni-directional, differential drive, car-like robots, drones, and legged robots.

Industrial Robots

Robotic manipulators fixed in position with joints allowing movement but no locomotion.

Other Types

  • Humanoids for social interaction
  • Soft robots made from compliant materials for safe handling

Robotic Joints and Degrees of Freedom

  • Prismatic Joints: Linear sliding movement, 1 DOF
  • Revolute Joints: Rotational movement around an axis, 1 DOF
  • Cylindrical Joints: Combined translation and rotation, 2 DOF
  • Universal Joints: Two rotations, 2 DOF
  • Spherical Joints: Three rotations, 3 DOF

Common Industrial Robot Types

Cartesian Robots

  • Three linear prismatic joints, rectangular workspace
  • High stiffness, payload capacity, easy programming
  • Applications: pick-and-place, welding, assembly

Articulated Robots

  • Multiple revolute joints (6 DOF), resembling a human arm
  • High flexibility, used in assembly, welding, painting
  • Disadvantages: complex programming, slower speed, limited payload

SCARA Robots

  • Combination of revolute and prismatic joints
  • Fast and easy to program, mainly for pick-and-place and assembly

Delta Robots

  • Parallel kinematic structure with high speed and payload accuracy
  • Used in electronics, pharmaceuticals, surgery, packaging

Robot Selection Criteria

  • Work envelope size
  • Tool orientation and mounting configuration
  • Degrees of freedom required
  • Velocity and speed demands
  • Drive type: electric, hydraulic, pneumatic
  • Payload capacity

Advantages of Using Robots

  • Increased productivity, quality, consistency, and safety
  • Ability to work in hazardous environments continuously
  • No fatigue, need for rest, or environmental comfort
  • Repeatable precision and accuracy

Disadvantages and Challenges

  • Potential job displacement and social-economic effects
  • Limited ability to respond to emergency or unpredictable situations
  • High initial costs: equipment, installation, training, and programming

Safety Considerations

  • Safety is paramount: prioritize human safety over robots and equipment
  • Protect workers and visitors from robot-related hazards
  • Most dangerous phases include repair and programming
  • Common causes of accidents: programming errors, maintenance mishaps, mechanical failures, power issues
  • Safety measures: training, safeguarding devices (fences, sensors), emergency stops, adherence to protocols

Summary

This course equips students with comprehensive knowledge on robotics and automation, combining core engineering concepts with practical considerations in design, operation, safety, and selection of industrial robots for diverse applications in manufacturing and automation. To further enhance your learning, consider exploring the Comprehensive Artificial Intelligence Course: AI, ML, Deep Learning & NLP, which covers complementary AI techniques increasingly integrated with robotic systems. For insights on future trends, refer to The Future of Robotics: Innovations and Industry Insights.

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